top of page

🕶️ AR in Ship Inspections: Seeing Problems Before They Surface

  • Autorenbild: Davide Ramponi
    Davide Ramponi
  • vor 4 Tagen
  • 5 Min. Lesezeit

My name is Davide Ramponi, I’m 21 years old and currently training as a shipping agent in Hamburg.On my blog, I take you with me on my journey into the exciting world of shipping. I share my knowledge, my experiences, and my progress on the way to becoming an expert in the field of Sale and Purchase – the trade with ships.

Illustration of augmented reality ship inspections with inspector using AR glasses, tablet, and remote expert guidance near a cargo vessel at sea.

Ship inspections have long been a cornerstone of safety, compliance, and operational readiness. From engine room walk-throughs to hull surveys and cargo hold assessments, the process is critical — but traditionally manual, time-consuming, and dependent on physical presence.


Now, the next wave of inspection capability is arriving — and it's not just digital, it's augmented.Welcome to the world of Augmented Reality (AR) in ship inspections. 🕶️

AR is helping engineers, inspectors, and superintendents visualize potential issues before they become real problems, transforming how we assess risk, manage maintenance, and stay compliant — all with enhanced accuracy and speed.

🔍 In this post, I’ll walk you through:
  • 🛠️ How AR is used for shipboard maintenance and safety inspections

  • 🌐 Enhancing remote supervision with AR-powered tools

  • 👓 The hardware requirements and crew training considerations

  • 🚢 Real-world examples of AR deployment at sea and in shipyards

  • 📈 ROI insights and what scalability could look like across the fleet

Let’s dive into the bridge of the future — where reality is enhanced, and inspections are smarter than ever. 🚀


🛠️ AR Tools in Maintenance and Safety Inspections

Augmented Reality overlays digital information — like technical specs, alerts, or visual cues — on top of the real-world environment. In a maritime context, that means crew or inspectors using AR headsets, tablets, or smart glasses to:

  • Highlight structural weaknesses or stress points in real-time

  • Overlay wiring diagrams or machinery schematics on equipment

  • Guide users through checklists or step-by-step repair protocols

  • Capture and annotate photos or videos with live contextual data

  • Provide a “second set of eyes” via remote assistance from shore teams

🧠 Think of it as having a digital chief engineer whispering in your ear while you're inside the engine room — or a safety inspector marking areas of concern directly on your field of view.

Common AR Use Cases Onboard:

  • 🔧 Main engine visual inspections

  • 🧯 Fire safety system checks

  • 🔩 Structural integrity walkthroughs (bulkheads, deck plates)

  • 📊 Condition monitoring of critical components

  • 📁 Real-time access to manuals and 3D equipment models


🌐 AR-Powered Remote Supervision and Collaboration

COVID-19 brought a dramatic surge in remote inspections, and AR has helped take that concept to the next level.

With AR, a technician onboard can wear smart glasses while an inspector or superintendent watches remotely — seeing exactly what the technician sees, but with the ability to annotate, highlight, and instruct in real-time.

Benefits of AR Remote Collaboration:

  • 🕒 Save travel time and costs for shore-based surveyors

  • 🧠 Tap into expert support instantly — regardless of location

  • 📸 Record sessions with live annotations and commentary

  • 🔄 Reduce scheduling delays between port calls and inspections

📍 Use Case: A class society surveyor in Oslo guides an onboard engineer in Singapore through a ballast water system check — without stepping onto the vessel.

👓 Hardware & Training: What’s Needed?

While AR is powerful, it does require the right setup — both in terms of hardware and crew readiness.

Popular AR Hardware for Maritime Use:

Device

Features

Common Uses

Microsoft HoloLens 2

Hands-free, spatial mapping, voice control

Engine inspections, real-time overlays

RealWear Navigator 500

Rugged, voice-activated, camera-enabled

Remote inspections, safety checks

Vuzix M400

Lightweight, modular

Crew training, checklist walkthroughs

AR-enabled tablets/smartphones

Cost-effective, touch-screen based

Visual overlays and data capture

Training Considerations:

  • 🧑‍🏫 Intro sessions on AR device handling and safety

  • 📋 Familiarity with checklists and virtual interfaces

  • 🧠 Guidance on what to look for during AR-assisted inspections

  • 🔄 Refreshers as software updates roll out

⚙️ Pro tip: Integrate AR training into existing safety and technical training programs to reduce resistance and learning curves.

🚢 Real-World AR Implementation Stories

Case 1: Shell Shipping – AR for Equipment Maintenance

Shell Shipping & Maritime has deployed AR headsets for onboard engineers performing routine maintenance on fuel pumps and purifiers.

Results:
  • Cut inspection times by 30%

  • Reduced error rates in checklist execution

  • Enabled remote troubleshooting from technical HQ


Case 2: Bureau Veritas – AR Surveys in Action

Bureau Veritas piloted AR-assisted class surveys on tankers during port calls.

  • Used smart glasses to stream inspections live to surveyors ashore

  • Enabled digital checklists and voice-guided annotations

  • Delivered survey completion certificates within hours

📜 Impact: Faster turnarounds and reduced inspector travel during COVID restrictions — a model now expanding fleet-wide.

Case 3: Hyundai Heavy Industries – AR in Shipbuilding QC

HHI is using AR in its shipyards for quality control in newbuilds.

  • Technicians wear AR glasses to compare real welds and installations with 3D design models

  • Non-conformities are flagged and tagged in real-time

  • QC reports are generated instantly, accelerating the handover process


📈 ROI and Scalability: What’s the Payoff?

Let’s look at the economic and operational upside of AR in inspections.

Metric

Improvement

Inspection time

↓ 25–40%

Surveyor travel costs

↓ 50–70%

Documentation errors

↓ 60%

Remote problem resolution

↑ 40–60% faster

Crew training recall

↑ 20–30%

Additional Benefits:

  • 📂 Higher-quality documentation and traceability

  • 🧠 Knowledge transfer from experienced staff to newer crew

  • 🔄 Fewer repeat inspections due to better first-time accuracy

  • 🔐 Enhanced compliance with digital audit trails

📊 Bottom line: AR brings a measurable boost to both performance and compliance — at a fleet and organizational level.

🔮 What’s Next for AR in Maritime?

As AR becomes more mainstream, here’s where the next generation of tech is heading:

1️⃣ AI + AR = Predictive Guidance

AR will soon be coupled with AI to suggest actions based on sensor trends and anomaly detection — giving inspectors not just visibility, but recommendations.

2️⃣ Multi-User Inspection Modes

Multiple crew or supervisors can join a single inspection session — even from different locations — collaborating in real-time with shared annotations and chat.

3️⃣ AR + Digital Twin Integration

AR will interface with digital twins, allowing inspectors to compare real-world systems to virtual replicas, highlighting deviations instantly.

4️⃣ Regulatory Acceptance

Flag states and classification societies are beginning to formally recognize AR-based inspections, paving the way for fully remote surveys.


🧭 Conclusion: Inspection, Enhanced

Inspections will always be critical to shipping — but how we perform them is changing fast. AR doesn’t replace experience or expertise, but it amplifies both, offering:

  • 👁️ Greater visibility

  • 🕒 Faster processes

  • 🧠 Smarter collaboration

  • 📄 Stronger records

  • 📈 Tangible returns

Seeing problems before they surface isn’t magic — it’s just smart shipping with smart tools.


💬 Share your thoughts in the comments — I look forward to the exchange!


Davide Ramponi is shipping blog header featuring author bio and logo, shaing insights on bulk carrier trade and raw materials transport.

bottom of page